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SAKAKI KAZUHIKO

Academic OrganizationAcademic Assembly School of Science and Technology Institute of EngineeringTEL+81-26-269-5112
Education and Research OrganizationInterdisciplinary Cluster for Cutting Edge Research Research Center for Aerospace SystemsFAX+81-26-269-5109
PositionProfessorMail Addressksakaki@shinshu-u.ac.jp
Address4-17-1,Wakasato, Nagano City,JapanWeb site

Modified:02/15/2024

Profile

Assigned Class
Faculty of Engineering Department of Mechanical Systems Engineering
Graduate School of Science and Technology
Research Group
Materials Processing and Design Engineering , 超精密研究センター , ナノテク材料・加工研究会
Research Field
Metal making/Resorce production engineering
Keywords:Processing , Thermal spray , Cold spray , High velocity air fuel flame spray , Mechanical material , Coating
Current Subject
高速フレーム溶射(HVAF)法のノズル形状の最適化に関する研究

Academic Societies
Academic Societies
The Japan Society for Precision Engineering
The Iron and Steel Institute of Japan
The Japan Welding Engineering Society, Surface Modification Research and Technology Committee
Japan Institute of Light Metals
Japanese Society for Engineering Education
ASMInternational/TSS
Japan Institute of Metals
Japan Society of Mechanical Engineering
Japan Thermal Spraying Society

Committee of Academic Societies
2023- , Additive manufacturing committee, The Japan Welding Engineering Society , Member(neutral institutions)
2018- , The Japan Welding Engineering Society SurfaceModification Research and Technology Committee,The Japan Welding Engineering Society , Chairman
2009- , Japan Thermal Spray Society , director
2017-2021 , Japan Thermal Spray Society , President
2013-2017 , Japan Thermal Spray Society , Vice President
2013-2016 , 低温溶射研究会(長野県) , 顧問
2012-2014 , Japan Institute of Metals , editor
2012-2014 , Japan Society of Mechanical Engineering , reviser
2010-2018 , The Japan Welding Engineering Society SurfaceModification Research and Technology Committee,The Japan Welding Engineering Society , Secretary General
2010-2012 , Japan Institute of Metals , editor
2009-2011 , High Temperature Society of Japan , councilor
2009-2013 , JapanThermal Spray Society , editor-in-chief
2009-2011 , Japan Society of Mechanical Engineering , 生産加工・工作機械部門運営委員
2005-2006 , Japan Society of Mechanical Engineering , 北陸信越支部商議員
2004-2011 , Japan Thermal Spray Society , councilor
2004-2010 , Surface Modification Research and Technology Committee,The Japan Welding Engineering Society , coordinator
2003-2009 , Japan Thermal Spray Society , 研究・企画委員会委員
2002-2009 , Japan Thermal Spray Society , 広報委員会委員
Academic Background
Graduate School
Shinshu University , (機械工学専攻 , Graduate School, Division of Engineering) , 1988

College
Shinshu University , (Faculty of Engineering) , 1986

Degree
Doctor of Engineering , Shinshu University
Awards
2019 , IWAKI Award (Special prize) , Achievement name:Basic research on cold spray method and development of application examples
Research Career
Research Career
2014- , Professor

Other Career
1988-1993 , 技術職(株式会社東芝)

Research

Books, Articles, etc.
Books
Multi-dimensional Additive Manufacturing
Springer 2021
Author:Takayoshi Nakano; Fujio Tsumori, Yuichiro Koizumi; Naoyuki Nomura; Soshu Kirihara; Hirokazu Katsui; Takashi Goto: Yoshitake Masuda; Kentaro Shinoda, Jun Akedo; Kazuhiko Sakaki; Kazuhiro Ogawa; Yasutak
Abstract:Explains the conjunction of materials and functional design in emerging 3D printing technology. Presents industrial equipment and operation principles of conventional 2D coating. Describes the technical fusion of 2D and 3D processes in multidimensional additive manufacturing.
Keywords:Additive Manufacturing Caoting, Selective Laser Melting, Laser Processing for Metals, Stereolithography, Chemical Vapor Deposition, Aqueous Solution Process, Aerosol Deposition Method, Cold Spray, Precursor Spray


Cold Gas Dynamic Spray, 95-118
CRC Press 2016(May 03)
Author:Roman Gr. Maev, Volf Leshchynsky, Paolo Matteazzi, Alberto Colella, Kazuhiko Sakaki, Hirotaka Fukanuma,Thomas Van Steenkiste, Keith Kowalsky, Chris Berghorn, Wolfram Scharff, Dmitry Dzhurinskiy, Sergey Titov, Victor K. Champagne, Dmitry Dzhurinskiy, Emil Strumban, Sergey Titov, Dmitry Dzhurinskiy, and Emil Strumban
Abstract:Cold Gas Dynamic Spray centers on cold gas dynamic spray (or cold spray—CS) technology, one of the most versatile thermal spray coating methods in materials engineering, and effectively describes and analyzes the main trends and developments behind the spray (coating) techniques. The book combines theory with practice to enable the reader to deeper understand the CS coatings as well as their structures and properties, and describes the state of the art in CS technology with an emphasis on all major components of the cold spray process.This book begins with an introduction to CS spray and goes on to thoroughly explain the process. It describes the different powder synthesis methods and equipment currently used, and defines the CS coating microstructure, characterization methods, and properties of CS coatings. The authors present a comprehensive approach that highlights grit blasting and cold spraying as well as the hybrid CS-sintering technology that offers integrity of microstructure, compositional homogeneity, and mechanical property levels equal to (and frequently better than) those of the wrought counterpart.
Keywords:Cold Gas Dynamic Spray, cold spray, Coating, applications


The influence of nozzle design in the cold spray process, The cold spray materials deposition process. Part2 COLD SPRAY PROCESS PARAMETERS , 117-126
Woodhead Publishing Limited. 2007(Sep.)
Author:Victor K Champagne, A Papyrin, M F Smith, J Karthikeyan, K SAKAKI, et al.
Abstract:The cold spray process produces dense, low oxide coatings which can be used in such diverse applications as corrosion control and metals repair. It has emerged as an important alternative to thermal spray coating techniques in certain areas. This pioneering book reviews both the fundamentals of the process and how it can best be applied in practice.
The first part of the book discusses the development of the process together with its advantages and disadvantages in comparison with thermal spray coating techniques. Part 2 reviews key process parameters such as powders, nozzle design, particle temperature and velocity, and particle/substrate interaction. It also describes portable and stationary coldspray systems. The final part of the book discusses how the cold spray process can be applied in such areas as improved wear, corrosion protection, electromagnetic interference shielding and repair of damaged components.
The cold spray materials deposition process will be a standard reference onthis important process and its industrial applications.
Keywords:Al2O3-40 mass% TiO2; cold spray; HVOF; nozzle design; numerical simulation


Articles
Influence of Substrate Pre-oxidation on Adhesion Strength of Aluminum Coatings on Ceramics Substrates with Low Pressure Cold Spray
溶射 : 日本溶射学会誌,59(4):199-204 2022(Oct.)
Author:Naofumi DENDA, Kiyotaka IIJIMA, Tomoki TSUBATA, Ibuki SASO, Kazuhiko SAKAKI
Abstract:The purpose of this research is to contribute to the understanding of the adhesion mechanism which takes effect at the interface of metallic coatings on ceramics substrates with cold spray. There are several reports that the adhesion mechanism of metallic coating on ceramics substrates is due to heteroepitaxial growth. On the other hand, there are reports that the oxide layer exists at the adhesion interface between the ceramic substrate and metal coatings, and which affects the adhesion. In this research, we prepared intentionally oxidized AlN substrates and Al2O3 substrates in order to investigate the effect of the oxide layer at the adhesion interface on the adhesion strength. Then, the pre-heating temperature of the ceramic substrates were adjusted and cold sprayed aluminum coatings. As a result of evaluating the adhesion and the interface, heteroepitaxial growth was not inhibited in the oxide layer having a thickness of about 1μm. However, as the oxidation progressed, the bonds between the ceramic particles weakened, which hindered the strong adhesion.


Reaction layer at the interface between aluminium particles and a glass substrate formed by cold spray
JOURNAL OF PHYSICS D-APPLIED PHYSICS,46(19) 2013
Author:Song, Minghui; Araki, Hiroshi; Kuroda, Seiji; Sakaki, Kazuhiko;


Fabrication of Aluminum Coating with Dispersed Nanoscale Quasicrystalline Particles by Cold Spray
JOURNAL OF THE JAPAN INSTITUTE OF METALS,73(6):421-428 2009(Jun.)
Author:Hishida, Motoki; Fujita, Masashi; Sakaki, Kazuhiko;


Inorganic antimicrobial coating for titanium alloy and its effect on bacteria
Journal of Orthopaedic Science,14(2):204-209 2009(Mar.)
Author:Katsuya Tamai, Kenji Kawate, Ikuo Kawahara, Yoshinori Takakura and Kazuhiko Sakaki
Keywords:Inorganic antimicrobial coating,Cold Spray,titanium alloy,bacteria


Multi-walled carbon nanotube-reinforced magnesium alloy composites
Scripta Metallurgica,58(4):267-270 2008
Author:Y. Shimizu, S. Miki, T. Soga,I. Itoh, H. Todoroki, T. Hosono, K. Sakaki, T. Hayashi, Y.A. Kim, M. Endo, S. Morimoto and A. Koide


Effect of the gun nozzle geometry, increase in the entrance convergent section length and powder injection position on cold sprayed titanium coatings
Materials Science Forum,534(-536):413-416 2007
Author:Kazuhiko Sakaki, Shuhei Shinkai, Nobuharu Ebara,Yasuo Shimizu
Keywords:cold spray, nozzle geometry, titanium


Technique for cladding of poison sheets for Cd-poisoned moderator
JOURNAL OF NUCLEAR MATERIALS,343(1-3):145-153 2005
Author:Kawai, M; Kobayashi, Y; Miyake, Y; Inoue, H; Harada, M;Teshigawara, M; Saito, S; Kikuchi, K; Chiba, A; Sakaki, K; Yamamura, T; Kurishita, H; Konashi, K; Nakajima, K


カーボンナノファイバー/ポリエチレン樹脂複合溶射の作製と溶射への適用溶射
日本溶射協会誌 溶射,41(2):52-57 2004(Apr.)
Author:清水保雄,榊 和彦,三羽功治,甘利宏之,中山義啓,遠藤守信
Keywords:VGCF, polyethlene resin matrix comosite, HVOF spraying


Thermoelectric Properties of FeSi Thjermoelectric Produced by utlizing the MA/SPS Process
Journal of the Japan Society of Powder and Powder Metallurgy,50(11):931-936 2003(Nov.)
Author:J.YAMAMOTO, Y.SHIMIZU, H.OHTANI, K.SHIOZAKI, K.SAKAKI


MA/SPS プロセスによるFeSi系熱電素子の作製におけるβ化熱処理の効果
日本金属学会誌,67(10):555-561 2003(Oct.)
Author:山本潤一,清水保雄,大谷 草,塩崎圭輔,榊 和彦


The effects of heat treatment on the beta-FeSi2 transformation in the fabrication of FeSi thermoelectric element utilizing the MA/SPS process
JOURNAL OF THE JAPAN INSTITUTE OF METALS,67(10):555-561 2003
Author:Yamamoto, J; Shimizu, Y; Ohtani, H; Shiozaki, K; Sakaki, K


Effectof the increase in the entrance convergent section length of the gun nozzle on the high-velocity oxygen fuel and cold spray process
JOURNAL OF THERMAL SPRAY TECHNOLOGY,10(3):487-496 2001(Sep.)
Author:Sakaki, K; Shimizu, Y


Improvement in Wire Arc Spray by Super Sonic Cold Gas Jet
Thermal Spray 2001- Proc. of the Internatuonal Thermal Spray Conference -,:441-445 2001(May)
Author:K. Sakaki, Y. Shimizu,


AC9Bアルミニウム合金の冷風切削
先端加工学会誌,20(1):42-49 2001


Effect of increase in entrance convergent section length of gun nozzle on HVOF thermal spray process and its application to nozzle design for cold gas-dynamic spray method
1st International Thermal Spray Thermal Spray– Surface engineering via applied research,,:551-559 2000
Author:K. Sakaki, Y. Shimizu


Effect ofSpraying Parameters on the Microstructure of Alimina Coating Sprayed by High Velocity Oxyfuel(HVOF) Method.
Jornal of Japan Thermal Spraying Society,36(1):1-11 1999(Mar.)
Author:A.Devesenapathi, Y.SHIMIZU, K.SAKAKI, T.MINAMIDA


高速フレーム溶射プロセスに及ぼす燃焼ガスジェットの膨張状態の影響
日本金属学会誌,63(2):269-276 1999
Author:榊 和彦,清水保雄,合田祥昭
Keywords:高速フレーム溶射,燃焼ガスの膨張状態,ノズル形状,末広ノズル出口,粒子速度,皮膜特性


Effects of Nozzle Geometry on High Velocity Oxygen-Fuel (HVOF) Thermal Spraying Process
Thermal Spray -Proc. of the 15th Internatuonal Thermal Spray Conference-,:445-451 1998(May)
Author:K.Sakaki, Y.Shimizu, Y.Gouda, A.Devasenapathi


高速フレーム溶射における燃料流量とガンノズルの出口部末広化の関係 -燃料流量の低減の検討-
高温学会誌,24:215-221 1998
Author:榊和彦/清水保雄


磁気研磨法による研磨機構
日本金属学会誌,57(11):1333-1338 1993
Author:土屋和博,清水保雄,榊 和彦,佐藤元太郎
Keywords:ポリッシング,砥粒,表面粗さ,金属モールド,磁気


Presentations
Trends and spray pattern flattening by optimizing nozzle shape, in cold spray
International Surfaces, Coatings and Interfaces Conference ” SurfCoat Korea 2021” 2021(May 26)
Presenter:Kazuhiko SAKAKI


Spray pattern of aluminum coatings with the rectangular cross-section nozzle calculated by the computational fluid dynamics (CFD) in high-pressure cold spraying
the International Thermal Spray Conference “Thermal Spray 2021” 2021(May 26)
Presenter:Kazuhiko SAKAKI, Tomiki Tsubata, Hikaru Isogami,Koki Matsuda


Attempt of thin-wall molding of copper by additive manufacturing by cold spray (CFD analysis of mask shape and position at nozzle tip and molding experiment)
The 10th Asian Thermal Spray Conference 2020(Nov. 01)
Presenter:Kazuhiko Sakaki


Influence of Nozzle Expansion Ratio of Circular and Rectangular Cross-Section Nozzle on Velocity and Temperature of Copper Particle with HP Cold Spraying by Computational Fluid Dynamics and experimental analysis
International Thermal Spray Conference 2019 2019(May 26)
Presenter:Kazuhiko SAKAKI, Kiyotaka IIJIMA, Tomoki TSUBATA
Keywords:COLD SPRAY,CROSS SECTIONAL SHAPE of NOZZLE Nozzle Geometry, Nozzle Expansion Ratio、CFD


Adhesion and Interface of Aluminum and Copper Coating Formed on Ceramic Substrate in Low-Pressure Cold Spray
International Thermal Spray Conference 2019 2019(May 26)
Presenter:Naofumi DENDA, Kazuhiko SAKAKI


Spray Pattern of Copper Coatings with the Optimized Rectangular Cross-Section Nozzle by the Computational Fluid Dynamics (CFD) in High-pressure Cold Spraying
Asian Thermal Spray Conference 2018(Nov.)
Presenter:Kazuhiko SAKAKI, Shinji ARAI
Keywords:Cold Spraying, Rectangular Cross-section Nozzle, Spray Pattern, CFD


Spray pattern and microstructure of copper coatings with the optimized rectangular cross-section nozzle by the computational fluid dynamics (CFD) in high-pressure cold spraying.
the International Thermal Spray Conference ITSC2017 2017(May)
Presenter:Kazuhiko SAKAKI, Shinji ARAI
Keywords:cold spraying,Rectangular Nozzles,Effect of Expansion Ratio


Influence of Position of Spray Pattern on Calculated Results of Gas Stream and Copper Particle with the Rectangular Cross-Section Nozzle of High-Pressure Cold Spraying
Proc.Asia-Pacific Conference on Fracture and Strength (APCFS) 2016 2016(Sep.)
Presenter:Kazuhiko Sakaki, Shinji Arai, Tatuyuki Tagami


Effect of multi-pass coatings on surface structure of cold sprayed Si coatings
the International thermal spray conference ITSC2016 2016(May)
Presenter:J. Nakamura, H. Saito, K, Fujita, K, Sakaki


Influence of Length of Divergent and Parallel Section of the Rectangular Cross-Section Nozzle on Behavior of Particles of Copper in High-Pressure Cold Spray
the International thermal spray conference ITSC2016 2016(May)
Presenter:Kazuhiko SAKAKI, Shinji ARAI ,Tatuyuki TAGAMI


Effect of Expansion Ratio of Rectangular Nozzles on Spray Pattern of Copper Coatings in Cold Spraying
the International Thermal Spray Conference ITSC2015 2015(May)
Presenter:Kazuhiko Sakaki,Takuma Akashi,Takashi Hosono
Keywords:Cold Spraying,Rectangular Nozzles,Effect of Expansion Ratio


INFLUENCE OF CROSS SECTIONAL SHAPE OF COLD SPRAY NOZZLE ON SPRAY PATTERN OF COPPER COATINGS
the JSME/ASME 2014 International Conference on Materials and Processing 2014(Jun. 11)
Presenter:Kazuhiko Sakaki, Takuma Akashi, Takashi Hosono
Keywords:COLD SPRAY,CROSS SECTIONAL SHAPE of NOZZLE, SPRAY PATTERN


Attempt to improve characteristics of cold sprayed metallic coatings by Ultrasonic Impact Treatment and Friction Stir Processing
the International Thermal Spray Conference ITSC2014 2014(May)
Presenter:Kazuhiko Sakaki, Kei Kondou, Koji Terasaka, Kazuhiro Nakata, Takuya Tsumura
Keywords:cold sprayed metallic coatings,Ultrasonic Impact Treatment,Friction Stir Processing


Effect of Spray Angle on Adhesion Strength of Aluminum Coating and Particle Impact Behavior on Glass and Ceramic Substrate
5th Tsukuba International Coating Symposium (TICS2012) 2012(Nov. 29)
Presenter:Kazuhiko Sakaki, Toshihiro Kubo, Kei Kondo, Takuya Idemoto


Improvement of mechanical properties of WC – cermet coatings prepared by high velocity air fuel spraying
JSME/ASME 2011 International Conference on Materials and Processing 2011(May)
Presenter:K. Sakaki,K. Takizawa, H. Miyajima, J. Kitamura, K. Satou
Keywords:WC – cermet coatings,high velocity air fuel spraying(HVAF)


Investigation of aluminum Coating with Dispersed Nanoscale Quasicrystalline Particles Produced by Cold Spray
the 12 International Conference on Aluminum Alloys 2010
Presenter:M. Fujita, M. Hishida, K. Sakaki, M. Sakaguchi, M. Okazaki
Keywords:aluminum coating,dispersed nanoscale quasicrystalline particles,cold spray


Effect of the increase in the entrance convergent section length and geometry of thegun nozzle on properties of cold sprayed copper and titanium coatings
CD-ROM of Proc. ofthe International Thermal Spray Conference(ITSC)2008 2008


Influence of The Expansion Ratio of The Gun Nozzle and Gas Pressure on Properties of Cold Sprayed Copper Coatings
International Conference on Material and Processing (ICM&P) 2008 2008
Presenter:K. Sakaki, K. Takeda, K. Takada, T. Hosono, Y. Shimizu
Keywords:Expansion Ratio of The Gun Nozzle, Gas Pressure, Cold Spray, Copper Coatings


Cold spray process - Overview and application trends
DESIGNING, PROCESSING AND PROPERTIES OF ADVANCED ENGINEERING MATERIALS, PTS 1 AND2 2004
Presenter:Sakaki, K


MISC
コールドスプレーテクノロジー
溶射技術,21(3):29-38 2002(Feb.)
Author:榊 和彦


高速フレーム溶射ガンの設計
日本溶射協会誌 溶射,39(1):26-32 2002(Jan.)
Author:榊 和彦


高速フレーム溶射およびコールドスプレープロセスに及ぼすノズル入り口部延長の効果
溶射技術,10(3):487-496 2001(Oct.)
Author:榊 和彦、清水保雄


新しい溶射プロセスCold Spray
溶射技術,20(2):47-48 2000
Author:榊 和彦

Patents
Patents
METHOD FOR MANUFACTURING CERAMIC CIRCUIT BOARD
Themes for Joint Research
Cold Spray process/fandamental tecqunology/application development
Research Grants
Joint Research
Cold Spray技術の研究

Grants‐in‐aid for Scientific Research(Research Representative)
2015 - 2017 , コールドスプレー法における金属薄膜作製のための技術開発 , 基盤研究(C)

Education

Lectures
2015 , Manufacturing TechnologyⅠ
2015 , Experiments in Mechanical Systems Engineering
2015 , Practical Training on Machining in Mechanical Engineering
2015 , Seminar Ⅰ in Environment Protection in the Community
2015 , Advanced Design of Mechanical Engineering
2015 , Advanced Manufacturing Process